check-pfsense-dns: add live-cluster scan
Extends the pre-merge DNS gate to (optionally) scan live-cluster Certificates + IngressRoutes via kubectl. Closes the coverage hole where a service's IngressRoute gets deployed from its own repo (not from bluejay-infra/apps/) and the manifests-only scan misses it — fc-retail/retail-web-tls stuck Issuing for 15h on a missing pfSense Unbound override was exactly this class of bug. Auto mode: if kubectl is on PATH and usable, live-scan runs silently. --live forces it (and errors out if kubectl can't reach the cluster). --no-live skips live entirely (CI path with no cluster access). Immediate live-scan finding on 2026-04-23: 10 orphan *.iamworkin.lan IngressRoutes from failed e2e / codex / smoke / deleteproof test runs in fc-php + fc-tenant-default (2026-04-16/17). None have DNS overrides so their Certificates have been failing to issue for 7 days — the new CertManagerCertificateNotReady alert will catch them too. Cleanup (delete abandoned IngressRoutes + Certificates + CertificateRequests) is a separate task; this check now surfaces them.
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@@ -2,14 +2,25 @@
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"""
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check-pfsense-dns.py
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Fails if any apps/*/*.yaml references an iamworkin.lan hostname in a
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cert-manager Certificate `spec.dnsNames` or a Traefik IngressRoute
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`Host(...)` match rule that does NOT resolve via the system DNS resolver
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(which on this LAN is pfSense Unbound at 10.0.56.1).
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Fails if any *.iamworkin.lan hostname referenced by a cert-manager Certificate
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`spec.dnsNames` or a Traefik IngressRoute `Host(...)` match rule does NOT
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resolve via the system DNS resolver (pfSense Unbound at 10.0.56.1 on this LAN).
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Run from anywhere that uses pfSense as a resolver (LAN hosts, noc1, BLUEJAY-WS):
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Two sources are scanned:
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python scripts/check-pfsense-dns.py
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1. apps/*/*.yaml in this bluejay-infra checkout — the pre-merge gate.
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2. Live-cluster Certificates + IngressRoutes (opt-in with --live, or auto when
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kubectl is on PATH AND kubeconfig is usable). This catches hostnames that
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exist in the running cluster but aren't (yet) tracked in bluejay-infra —
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e.g. services deployed via their own repo's deploy script. Retail.Web on
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2026-04-23 was stuck Issuing for 15h because of exactly this gap.
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Run from anywhere that uses pfSense as a resolver (LAN hosts, noc1,
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BLUEJAY-WS):
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python scripts/check-pfsense-dns.py # auto live scan if kubectl works
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python scripts/check-pfsense-dns.py --live # require live scan
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python scripts/check-pfsense-dns.py --no-live # manifests only (CI default)
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Exit code 0: all referenced hosts resolve. 1: at least one doesn't.
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@@ -19,9 +30,13 @@ server-link names, Docker image tags, comments, etc. are ignored.
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"""
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from __future__ import annotations
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import argparse
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import json
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import os
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import re
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import shutil
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import socket
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import subprocess
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import sys
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from pathlib import Path
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@@ -35,6 +50,8 @@ APPS_DIR = REPO_ROOT / "apps"
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HOST_RE = re.compile(r"Host\(`([^`]+)`\)")
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LIVE_SOURCE = "live-cluster"
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def extract_hosts_from_doc(doc: dict) -> set[str]:
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"""Pull iamworkin.lan hostnames from a single K8s manifest doc."""
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@@ -60,7 +77,7 @@ def extract_hosts_from_doc(doc: dict) -> set[str]:
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return out
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def collect_hosts() -> dict[str, list[str]]:
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def collect_hosts_from_manifests() -> dict[str, list[str]]:
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"""hostname -> [list of manifest files that referenced it]."""
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index: dict[str, list[str]] = {}
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for path in sorted(APPS_DIR.rglob("*.yaml")):
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@@ -74,6 +91,68 @@ def collect_hosts() -> dict[str, list[str]]:
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return index
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def _kubectl_json(args: list[str]) -> dict | None:
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"""Run `kubectl ... -o json` and return the parsed result, or None on failure."""
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try:
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r = subprocess.run(
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["kubectl", *args, "-o", "json"],
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capture_output=True,
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text=True,
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timeout=20,
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)
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except (FileNotFoundError, subprocess.TimeoutExpired):
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return None
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if r.returncode != 0:
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return None
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try:
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return json.loads(r.stdout)
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except json.JSONDecodeError:
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return None
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def collect_hosts_from_cluster() -> tuple[dict[str, list[str]], bool]:
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"""
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Scan live cluster. Returns (host_index, ok).
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ok=False means kubectl wasn't usable; the caller decides whether that's
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fatal (--live) or just a warning (auto mode).
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"""
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if not shutil.which("kubectl"):
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return {}, False
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index: dict[str, list[str]] = {}
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# Certificates (cert-manager.io/v1) — spec.dnsNames
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certs = _kubectl_json(["get", "certificate", "-A"])
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if certs is None:
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return {}, False
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for item in certs.get("items", []):
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meta = item.get("metadata", {})
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ns = meta.get("namespace", "?")
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name = meta.get("name", "?")
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ref = f"{LIVE_SOURCE} Certificate {ns}/{name}"
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for dn in (item.get("spec", {}) or {}).get("dnsNames", []) or []:
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if isinstance(dn, str) and dn.endswith(".iamworkin.lan"):
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index.setdefault(dn, []).append(ref)
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# IngressRoutes (traefik.io/v1alpha1) — spec.routes[].match Host(...)
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# The CRD may or may not be installed. Silent skip when it isn't.
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irs = _kubectl_json(["get", "ingressroute", "-A"])
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if irs is not None:
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for item in irs.get("items", []):
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meta = item.get("metadata", {})
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ns = meta.get("namespace", "?")
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name = meta.get("name", "?")
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ref = f"{LIVE_SOURCE} IngressRoute {ns}/{name}"
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for route in (item.get("spec", {}) or {}).get("routes", []) or []:
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match = route.get("match", "") if isinstance(route, dict) else ""
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for h in HOST_RE.findall(match):
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if h.endswith(".iamworkin.lan"):
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index.setdefault(h, []).append(ref)
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return index, True
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def resolves(host: str) -> str | None:
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try:
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return socket.gethostbyname(host)
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@@ -82,9 +161,43 @@ def resolves(host: str) -> str | None:
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def main() -> int:
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hosts = collect_hosts()
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parser = argparse.ArgumentParser(description=__doc__.splitlines()[1] if __doc__ else None)
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parser.add_argument(
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"--live",
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dest="live",
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action="store_true",
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default=None,
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help="Require a live-cluster scan (fail if kubectl unreachable).",
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)
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parser.add_argument(
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"--no-live",
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dest="live",
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action="store_false",
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help="Skip live-cluster scan (manifests only).",
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)
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args = parser.parse_args()
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hosts = collect_hosts_from_manifests()
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live_requested = args.live is True
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live_auto = args.live is None # neither --live nor --no-live
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if live_requested or live_auto:
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live_hosts, live_ok = collect_hosts_from_cluster()
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if live_requested and not live_ok:
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print("ERROR: --live requested but kubectl is not available or auth failed.", file=sys.stderr)
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return 2
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if live_ok:
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before = len(hosts)
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for host, refs in live_hosts.items():
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hosts.setdefault(host, []).extend(refs)
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new_hosts = len(hosts) - before
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print(f"(live scan: {len(live_hosts)} cluster host(s); {new_hosts} not covered by manifests)")
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elif live_auto:
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print("(kubectl not reachable — skipping live scan; run from a workstation with cluster access to catch retail-style drift)")
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if not hosts:
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print(f"No iamworkin.lan hostnames found in {APPS_DIR} — nothing to check.")
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print(f"No iamworkin.lan hostnames found in manifests or cluster — nothing to check.")
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return 0
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failed: list[tuple[str, list[str]]] = []
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@@ -98,9 +211,11 @@ def main() -> int:
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if failed:
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print()
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print(f"ERROR: {len(failed)} host(s) referenced in manifests but not in pfSense Unbound.")
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for host, files in failed:
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print(f" {host} (referenced in: {', '.join(sorted(set(files)))})")
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print(f"ERROR: {len(failed)} host(s) referenced but not in pfSense Unbound.")
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for host, refs in failed:
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print(f" {host}")
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for ref in sorted(set(refs)):
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print(f" via: {ref}")
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print()
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print("Add them before merging — see README.md step 1.")
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print()
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