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Author SHA1 Message Date
Codex
c1416c6968 feat(infra): retire fc-redis bootstrap after Redis Manager adoption 2026-05-12 02:22:47 -05:00
Codex
6e7d88db49 feat(fc-redis): add SignalR backplane for cross-product event bus (Q-SO-1 Phase A)
Per Q-SO-1 operator resolution 2026-05-11 PM, Redis SignalR backplane lands
in Phase A (was Phase C deferral). Treats Redis as a managed FC infrastructure
component, not a deferred scaling escalation.

Lands the minimal Phase A surface:
- Namespace fc-redis
- Single Redis 7-alpine pod with 1Gi Longhorn RWO PVC
- ConfigMap with AOF persistence (everysec), 256Mi maxmemory, allkeys-lru
- ClusterIP Service `redis.fc-redis.svc.cluster.local:6379` (in-cluster only)
- No AUTH Phase A (Phase B add via 1Password Connect rotation)
- No IngressRoute (backplane is server-to-server)

Consumers (Phase A IMPL across FC services) add:
  services.AddSignalR().AddStackExchangeRedis(
      "redis.fc-redis.svc.cluster.local:6379",
      opts => opts.Configuration.ChannelPrefix =
          StackExchange.Redis.RedisChannel.Literal("fc-opsconsole"));

Phase B/C follow-ons (not in this commit): Sentinel for HA, AUTH password
from 1Password, redis_exporter sidecar for Prometheus, network policies.

See FlowerCore.Notes/docs/signage/operations-console-phase-2-design.md
section 3.5 (rewritten) and decisions-waiting.html Q-SO-1 (RESOLVED).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-11 19:02:58 -05:00
Codex
5ae50bd491 fix(telephony): init container runs as root to chown hostPath /tmp/tts-audio
The fix-data-perms init container chowns /data (PVC) and /shared-tts
(hostPath /tmp/tts-audio on rke2-agent1) to uid 1654 so the non-root
telephony-web app can write Piper TTS .sln16 files.

Without an explicit container-level securityContext override, the init
container inherits pod-level runAsNonRoot:true / runAsUser:1654 and
fails with 'chown: /shared-tts: Operation not permitted' the first
time the hostPath comes up root-owned after a node reboot.

Outage 2026-05-11 23:00 UTC: telephony-web in Init:CrashLoopBackOff for
9 hours (100+ restarts) until init container was bumped to runAsUser:0.
Live cluster patched in the same operation; this commit makes the fix
durable in git so ArgoCD sync preserves it.

See Notes memory: feedback_hostpath_initcontainer_chown_perms

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-11 18:37:15 -05:00
Codex
653d4472f5 fix(monitoring): mirror Q-MR-3 MultusMemoryPressure + NamespacePendingPodBacklog alerts
Two new preventive alert rules added to the kubernetes-state group of the
K8s migration target ConfigMap. The live Podman Prometheus on noc1 has
already been updated via FlowerCore.Notes/scripts/monitoring/alerts.yml +
sudo cp + podman pod restart monitoring (this commit only locks it in
the bluejay-infra K8s mirror so a future migration carries it forward).

MultusMemoryPressure (critical, thermal_print): fires when kube-multus
working set exceeds 80% of its memory limit for 5m. Catches the next
multus OOM cascade BEFORE it kills the daemon cluster-wide. The 2026-05-10
21h outage hit because no alert fired on the rising multus working set;
only downstream blackbox / Traefik / service alerts triggered, after the
fact.

NamespacePendingPodBacklog (warning): fires when any single namespace has
>25 Pending pods sustained for 30m. Catches the operator-leak avalanche
pattern (orphan pods from a crashed reconciler emitting children without
ownerReferences) before it cascades into a CNI OOM.

See FlowerCore.Notes:
  - feedback_multus_50mi_limit_oom_orphan_pod_avalanche
  - feedback_monitoring_k8s_target_vs_live_podman (workflow)

Companion commits:
  - bluejay-infra@eb8693e (multus memory limit)
  - FlowerCore.RemoteDesktop@b02c59b (OwnerReferences fix)

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-11 10:42:27 -05:00
Codex
eb8693e1ce fix(multus): bump kube-multus-ds memory 50Mi/50Mi -> 1Gi/512Mi (prevent OOM cascade)
Cluster outage 2026-05-10T17:43 through 2026-05-11 ~10:30 (~21h). Root cause:
FlowerCore.RemoteDesktop emitted 219 orphan rd-browser-only-* pods in fc-desktop
(missing OwnerReferences — see companion fix in FlowerCore.RemoteDesktop).
Kubelet's continuous CNI ADD retries for those pending pods drove a request
queue that exceeded the upstream default 50Mi limit on kube-multus-ds. Multus
OOMKilled (exit 137), restarted with an even bigger backlog, OOMKilled again,
positive feedback loop. Restart counts climbed to 276 / 412 / 261 across the
3 RKE2 nodes.

Downstream blast radius: both Traefik pods stuck ContainerCreating (101m +
4h35m), all Longhorn CSI attacher/provisioner/instance-manager stuck, every
Prometheus blackbox probe for *.iamworkin.lan failing, UpdateCenterPublicEdgeDown
critical on update.flowercore.io, every ArgoCD app showing sync=Unknown
because repo-server lost git connectivity. 45 firing Prometheus alerts.

Recovery sequence (Q-MR-1 from FlowerCore.Notes morning routine):
1. kubectl patch kube-multus-ds memory live (this commit locks it in git so
   ArgoCD doesn't revert on next sync)
2. Force-delete the 219 orphan pods (kubectl --grace-period=0 --force) to
   break the avalanche
3. Rollout restart kube-multus-ds — STABLE after restart with new limit
4. Restart Traefik + Longhorn CSI to clear stuck ContainerCreating
5. Verify update.flowercore.io returns 200 + ArgoCD apps reconcile

Tested incrementally: 256Mi limit was insufficient (still OOMed on catchup
burst), 512Mi was insufficient on rke2-agent1 (most pods concentrated there),
1Gi/512Mi handled the full 200+ pending pod CNI catchup cleanly with 0 multus
restarts after rollout. Nodes are 64GB with <25% used in steady-state, so the
~256Mi typical working-set is well within the new limit.

Companion change: FlowerCore.RemoteDesktop must set OwnerReferences on every
worker pod so future operator crashes don't leak orphans (Q-MR-2). Preventive
alerts (Q-MR-3) MultusMemoryPressure + NamespacePendingPodBacklog are coming
in a follow-up commit to apps/monitoring/.

Memory: feedback_multus_50mi_limit_oom_orphan_pod_avalanche
Decisions card: docs/dashboards/decisions-waiting.html Q-MR-1..3

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-11 10:30:05 -05:00
Codex
667777a653 revert(ci1): back to cdrom:scsi (virtio-blk disk hit QEMU flock)
The virtio-blk disk swap (commit 84c9feb) didn't help: qemu fails to
acquire the write lock on the rootdisk PVC because the previous
launcher's qemu process didn't release it cleanly. Same family of
bug as the "stale QEMU flock" already documented in
feedback_kubevirt_iso_first_install_bootorder_and_runstrategy, but
now triggered on rke2-agent1 instead of agent2.

OVMF cdrom timeout is the real blocker and remains open:
  -  Distribution pipeline (build → save → scp → ctr import on all
    3 RKE2 nodes) is proven. localhost/win-server-2025:1.0 lives in
    each node's containerd k8s.io namespace.
  -  containerDisk + cdrom:scsi gets qemu domain Running (no NFS
    Permission denied, no rootdisk flock).
  -  OVMF BdsDxe times out reading the SCSI cdrom regardless of
    SecureBoot setting and bus type.

Reverting the disk type to cdrom:scsi so the VM lands back on the
"qemu Running, OVMF stuck at Boot Manager" state — known-stable and
easier to attack than the QEMU-flock state we hit by trying
virtio-blk disk.

Operator decision for next architectural step (one of):
  - Custom OVMF firmware build with longer Boot0001 timeout
  - KubeVirt version bump (v1.5+ has OVMF fixes)
  - Hyper-V/VirtualBox install + export VHD to ci1
  - BIOS legacy boot (Win Server 2025 needs UEFI but install media
    has a BIOS path)
  - DataVolume HTTP datasource (CDI internalizes ISO bytes via
    different code path)

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 21:35:00 -05:00
4 changed files with 67 additions and 22 deletions

View File

@@ -411,24 +411,22 @@ spec:
# Confirmed via debug pod: PVC content IS a real bootable ISO9660 # Confirmed via debug pod: PVC content IS a real bootable ISO9660
# (file: "ISO 9660 CD-ROM filesystem data ... (bootable)"), so the # (file: "ISO 9660 CD-ROM filesystem data ... (bootable)"), so the
# only bug was boot priority. # only bug was boot priority.
# 2026-05-08 PM: ISO presented as a virtio-blk DISK (not cdrom). # 2026-05-08 PM: cdrom bus SCSI + containerDisk delivery. This
# Both SATA and SCSI cdrom buses hit OVMF BdsDxe "starting Boot0001 # combination boots qemu cleanly and reaches OVMF, but OVMF
# ... Time out" regardless of storage backend (NFS, Longhorn PVC, # BdsDxe still hits "starting Boot0001 ... Time out" on the
# containerDisk tmpfs — all rule out IO speed). The qemu cdrom # cdrom — see HANDOFF.md / CODEX-STATUS.md "OPEN — ci1" for the
# emulation path appears to have a deep-seated read window issue # full diagnostic chain. virtio-blk disk swap was attempted as a
# under KubeVirt v1.4.0's OVMF firmware. # workaround but introduced a separate QEMU rootdisk flock issue
# # without fixing the underlying OVMF cdrom problem; reverted.
# Workaround: present the ISO bytes as a regular virtio-blk disk # Operator decision needed for next architectural step (OVMF
# (model="virtio-non-transitional"). UEFI/OVMF still recognizes # custom build with extended timeout, KubeVirt version bump,
# ISO9660 + El Torito boot records on a regular disk, so it can # Hyper-V/VirtualBox-and-export, or BIOS legacy boot). The
# boot the EFI bootloader the same way it would from a USB stick. # containerDisk distribution pipeline (build/save/scp/ctr import)
# This is also closer to the FlowerCore.Distribution USB-key # is proven and ready to reuse for any of those.
# pattern: the ISO bytes live on a block device, UEFI boots from
# the GPT/El Torito boot record, Windows installer runs.
- name: windows-iso - name: windows-iso
bootOrder: 1 bootOrder: 1
disk: cdrom:
bus: virtio bus: scsi
- name: rootdisk - name: rootdisk
bootOrder: 2 bootOrder: 2
disk: disk:

View File

@@ -974,6 +974,39 @@ data:
summary: "Deployment {{ $labels.namespace }}/{{ $labels.deployment }} replica mismatch" summary: "Deployment {{ $labels.namespace }}/{{ $labels.deployment }} replica mismatch"
description: "Spec wants {{ $labels.spec_replicas }} but only {{ $value }} available. Likely a rollout stuck on probe failure, scheduling, or PVC." description: "Spec wants {{ $labels.spec_replicas }} but only {{ $value }} available. Likely a rollout stuck on probe failure, scheduling, or PVC."
# Q-MR-3 (2026-05-11): multus memory pressure — catches the next OOM
# cascade BEFORE multus is OOM-killed cluster-wide. The 2026-05-10
# outage (21h) hit because no alert fired on the rising multus working
# set — only downstream blackbox / Traefik / service alerts. With
# 1Gi limit (bluejay-infra@eb8693e), 80% = ~800MiB; steady-state
# runs ~150-250MiB so this only fires when an avalanche starts.
- alert: MultusMemoryPressure
expr: |
container_memory_working_set_bytes{container="kube-multus"}
/ container_spec_memory_limit_bytes{container="kube-multus"} > 0.8
for: 5m
labels:
severity: critical
alert_channel: thermal_print
annotations:
summary: "kube-multus memory >80% of limit on {{ $labels.node }} for 5m"
description: "kube-multus working set is {{ $value | humanizePercentage }} of its memory limit on node {{ $labels.node }}. If this keeps climbing, multus will OOM and all new pod networking will halt cluster-wide (precedent: 2026-05-10 outage)."
# Q-MR-3 (2026-05-11): namespace pending-pod backlog — catches the
# operator-leak avalanche pattern BEFORE it cascades into a multus
# CNI OOM. Any FC operator (RemoteDesktop / Distribution / WorldBuilder)
# emitting pods without ownerReferences will accumulate them when
# the operator crashes. >25 pending pods in any namespace for 30m
# is the signal to investigate the reconciler.
- alert: NamespacePendingPodBacklog
expr: sum by (namespace) (kube_pod_status_phase{phase="Pending"}) > 25
for: 30m
labels:
severity: warning
annotations:
summary: "Namespace {{ $labels.namespace }} has {{ $value }} Pending pods for 30m"
description: "Pending pod count in {{ $labels.namespace }} exceeds 25 sustained for 30m. Likely operator-leak avalanche pattern — children emitted without ownerReferences. Risk of multus CNI OOM cascade."
# Longhorn storage health alerts. Required: longhorn scrape job # Longhorn storage health alerts. Required: longhorn scrape job
# (added 2026-04-26 — see scrape_configs above). The K8s events # (added 2026-04-26 — see scrape_configs above). The K8s events
# for "snapshot becomes not ready to use" are transient lifecycle # for "snapshot becomes not ready to use" are transient lifecycle

View File

@@ -188,13 +188,24 @@ spec:
- name: kube-multus - name: kube-multus
image: ghcr.io/k8snetworkplumbingwg/multus-cni:snapshot-thick image: ghcr.io/k8snetworkplumbingwg/multus-cni:snapshot-thick
command: [ "/usr/src/multus-cni/bin/multus-daemon" ] command: [ "/usr/src/multus-cni/bin/multus-daemon" ]
# 2026-05-11: upstream default of 50Mi memory limit OOM-cascades when
# an operator-owned namespace accumulates >100 pending pods retrying
# CNI ADD. RemoteDesktop emitted 219 orphan rd-browser-only pods
# (missing OwnerReferences), kubelet's CNI ADD avalanche pushed multus
# over 50Mi, OOMKilled, restarted with even bigger backlog → loop.
# 21h cluster outage. See FlowerCore.Notes:
# feedback_multus_50mi_limit_oom_orphan_pod_avalanche.md
# 1Gi limit / 512Mi request comfortably handles a 200+ pod CNI
# catchup burst on 64GB nodes (nodes are <25% used in steady-state).
# Drop back toward 256Mi only after MultusMemoryPressure alert
# proves steady-state working set sits well below 200Mi.
resources: resources:
requests: requests:
cpu: "100m" cpu: "100m"
memory: "50Mi" memory: "512Mi"
limits: limits:
cpu: "100m" cpu: "100m"
memory: "50Mi" memory: "1Gi"
securityContext: securityContext:
privileged: true privileged: true
terminationMessagePolicy: FallbackToLogsOnError terminationMessagePolicy: FallbackToLogsOnError

View File

@@ -127,10 +127,13 @@ spec:
initContainers: initContainers:
- name: fix-data-perms - name: fix-data-perms
image: busybox:latest image: busybox:latest
# Also chown /shared-tts (hostPath /tmp/tts-audio) so the non-root # Must run as root to chown the hostPath /tmp/tts-audio that may be
# app user (uid 1654) can write Piper .sln16 files that Asterisk # root-owned after node reboot. Pod-level runAsNonRoot:true would
# reads at /var/lib/asterisk/sounds/tts. World-readable (755) is # otherwise inherit and chown would fail with EPERM (see Notes memory
# fine — Asterisk runs as a different uid in the other pod. # feedback_hostpath_initcontainer_chown_perms).
securityContext:
runAsUser: 0
runAsNonRoot: false
command: ["sh", "-c", "chown -R 1654:1654 /data && chown 1654:1654 /shared-tts && chmod 0755 /shared-tts"] command: ["sh", "-c", "chown -R 1654:1654 /data && chown 1654:1654 /shared-tts && chmod 0755 /shared-tts"]
volumeMounts: volumeMounts:
- name: telephony-data - name: telephony-data