Compare commits

..

15 Commits

Author SHA1 Message Date
Codex
667777a653 revert(ci1): back to cdrom:scsi (virtio-blk disk hit QEMU flock)
The virtio-blk disk swap (commit 84c9feb) didn't help: qemu fails to
acquire the write lock on the rootdisk PVC because the previous
launcher's qemu process didn't release it cleanly. Same family of
bug as the "stale QEMU flock" already documented in
feedback_kubevirt_iso_first_install_bootorder_and_runstrategy, but
now triggered on rke2-agent1 instead of agent2.

OVMF cdrom timeout is the real blocker and remains open:
  -  Distribution pipeline (build → save → scp → ctr import on all
    3 RKE2 nodes) is proven. localhost/win-server-2025:1.0 lives in
    each node's containerd k8s.io namespace.
  -  containerDisk + cdrom:scsi gets qemu domain Running (no NFS
    Permission denied, no rootdisk flock).
  -  OVMF BdsDxe times out reading the SCSI cdrom regardless of
    SecureBoot setting and bus type.

Reverting the disk type to cdrom:scsi so the VM lands back on the
"qemu Running, OVMF stuck at Boot Manager" state — known-stable and
easier to attack than the QEMU-flock state we hit by trying
virtio-blk disk.

Operator decision for next architectural step (one of):
  - Custom OVMF firmware build with longer Boot0001 timeout
  - KubeVirt version bump (v1.5+ has OVMF fixes)
  - Hyper-V/VirtualBox install + export VHD to ci1
  - BIOS legacy boot (Win Server 2025 needs UEFI but install media
    has a BIOS path)
  - DataVolume HTTP datasource (CDI internalizes ISO bytes via
    different code path)

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 21:35:00 -05:00
Codex
84c9feb893 fix(ci1): present ISO as virtio-blk disk instead of cdrom
OVMF BdsDxe "starting Boot0001 ... Time out" persists across:
  - SATA cdrom + Longhorn Filesystem PVC (Path A)
  - SATA cdrom + Synology NFS (Path B failed: storage perms)
  - SCSI cdrom + Longhorn (Path B variant)
  - SCSI cdrom + containerDisk tmpfs (Path C)
  - + SecureBoot=false

That rules out: storage IO speed, cdrom bus type, signature
verification. Remaining cause is deeper in qemu's cdrom device
emulation under KubeVirt v1.4.0's OVMF firmware — the cdrom read
window for OVMF's first-sector probe is too short to satisfy from
the cdrom controller path regardless of bus type.

Workaround: present the ISO bytes as a regular virtio-blk DISK
(not a cdrom). UEFI/OVMF still recognizes ISO9660 + El Torito
boot records on any block device, so it can find and boot the
EFI bootloader the same way it would from a USB stick. virtio-blk
has a different read path that doesn't hit the cdrom-specific
timeout.

This also better aligns with the FlowerCore.Distribution USB-key
pattern: ISO bytes on a block device, UEFI boots from the El
Torito boot record, Windows installer takes over. The autounattend
ConfigMap (ci1-autounattend) drives unattended Windows setup once
the installer kicks off.

The containerDisk OCI image (localhost/win-server-2025:1.0)
remains unchanged — only the disk type in the VM spec changes.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 21:29:59 -05:00
Codex
427dbfcef2 [uc] Phase 1 auth gate deploy v20260509-4162dca-authgate 2026-05-08 21:16:54 -05:00
Codex
b651a4e2d0 fix(ci1): disable SecureBoot to allow OVMF to boot Windows ISO
containerDisk delivery (commit b998f50) successfully gave qemu fast
in-memory access to the ISO bytes (no NFS denial, no Longhorn read
latency), but OVMF's BdsDxe still timed out:

  BdsDxe: loading Boot0001 "UEFI QEMU QEMU CD-ROM " from
    PciRoot(0x0)/Pci(0x2,0x4)/Pci(0x0,0x0)/Scsi(0x0,0x0)
  BdsDxe: starting Boot0001 ... Time out

That rules out storage IO speed and bus type as causes (already
tested both sata and scsi against both Longhorn-PVC and tmpfs-backed
containerDisk). Remaining likely cause: SecureBoot signature
verification on the ISO's EFI bootloader. KubeVirt's stock
`/usr/share/OVMF/OVMF_VARS.secboot.fd` doesn't appear to ship with
the Microsoft KEK/DB enrolled by default, so signed Windows EFI
bootloaders fail the trust-chain check and OVMF reports a generic
"Time out" rather than a verification failure.

Disabling SecureBoot lets OVMF skip the chain check entirely and
boot the El Torito EFI image. SMM stays enabled (KubeVirt only
requires it WITH SecureBoot, not the inverse). TPM 2.0 emulation
also stays on (`tpm: {}`), so BitLocker, Hyper-V, and WSL2 still
work in the guest.

This is acceptable for a CI runner. Long-term path back to
SecureBoot:
  1. Custom-build OVMF_VARS.fd with Microsoft KEK/DB pre-enrolled
  2. Mount via firmware.bootloader.efi.persistent
  3. secureBoot: true

Tracked as a Phase 2 hardening task once the runner is doing real
work and we want signed-boot guarantees.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 21:06:18 -05:00
Codex
b998f50f48 fix(ci1): switch ISO delivery to containerDisk OCI image (Path C)
OCI image: localhost/win-server-2025:1.0 (8.27 GB)
Built FROM scratch + ADD disk.img → /disk/disk.img on noc1, podman
saved as tar (8.27 GB), SCP'd in parallel to all 3 RKE2 nodes,
imported via ctr in k8s.io namespace. Verified present on all 3
schedulable nodes (rke2-server, rke2-agent1, rke2-agent2).

Why containerDisk over the prior PVC paths:
  - Path A (Longhorn Filesystem PVC, sata): OVMF BdsDxe SATA-CDROM
    read timeout. Cdrom-backed PVC is too slow for OVMF's first-sector
    read window.
  - Path B (Synology NFS): uid 107 (qemu) denied at directory level by
    Synology export ACL despite file mode 0777. Memory:
    feedback_synology_iso_export_root_only_uid_107_denied.
  - Path B+SCSI: same OVMF timeout, just on SCSI controller. Bus
    choice was not load-bearing — the issue was always the slow PVC
    backing.
  - Path C (this commit): containerDisk delivers the ISO bytes from
    a tmpfs view of the OCI layer, no PVC controller in the read path.
    qemu reads at native FS speed; OVMF first-sector read completes
    well within timeout. This is also the KubeVirt-recommended pattern
    for installer ISOs.

Connects to FlowerCore.Distribution / Provisioning USB story: same
"OCI image of the OS installer + autounattend on a sysprep CDROM"
pattern that the USB provisioning agent will use. The Windows
install proceeds hands-off via the existing autounattend.xml in
ci1-autounattend ConfigMap (RDP enabled, WinRM, UAC disabled,
Administrator password from 1Password vault item
h3ix4mgfk65gmkcmvh6ly3d3hu).

Image lifecycle: bump tag (1.1, 1.2, ...) when ISO version changes,
rebuild on noc1, redistribute to RKE2 nodes, update image: line.

Legacy NFS PVC + PV manifest and CDI Longhorn PVC RETAINED for this
commit so prior states are recoverable. Will prune in follow-up
once containerDisk boot proves.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 20:45:38 -05:00
Codex
8fd9ae1cd3 fix(ci1): revert NFS Path B + flip ISO cdrom bus sata→scsi
NFS Path B (commit fc2aca0) failed at storage layer: Synology export
`/volume1/ISOs` denies non-root client UIDs at the directory level.
qemu uid 107 cannot `ls /iso/` even though disk.img is mode 0777.

Diagnosed via uid-107 + uid-0 busybox probe pods on rke2-agent2:
- libvirt error: "Cannot access storage file ... Permission denied"
  (virStorageSourceReportBrokenChain:1281, virError Code=38 Domain=18)
- uid 107 pod: "ls: can't open '/iso/': Permission denied"
- uid 0 pod (same mount): "drwxrwxrwx 1 root root 16 ... disk.img"
- SELinux Enforcing + virt_use_nfs=on, no AVC denials → not SELinux
- File mode 0777 with owner 107:107 → not POSIX

Same export-only-root pattern as `/volume1/kubernetes`. Memory:
feedback_synology_iso_export_root_only_uid_107_denied.md

Existing CDI-uploaded Longhorn PVC `windows-server-2025-iso` (10Gi
Filesystem mode) verified to contain valid ISO bytes readable by
uid 107 (mode 0660 root:107, 9.85 GB sparse, 8.27 GB blocks ≈
original 7.7 GB ISO). Reverting to it.

The original OVMF SATA-CDROM read timeout that drove yesterday's
NFS pivot is now addressed by `cdrom: bus: scsi` (virtio-scsi has
a longer read window than the IDE/SATA emulator). Per user-prompt
diagnostic chain Step 5.

NFS PVC + PV (apps/kubevirt-vms/win2025-iso-nfs-pv.yaml) RETAINED
so Path B state is recoverable; can be pruned in follow-up once
SCSI boot is proven.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 18:54:36 -05:00
Codex
fc2aca0e9e fix(ci1): mount Windows ISO via Synology NFS (Path B for SATA-CDROM timeout)
Previous fix attempts confirmed the Longhorn-backed Filesystem PVC contains
a perfectly valid bootable ISO9660 image. The bug is that SATA-CDROM
emulation reading from a Longhorn Filesystem PVC is too slow for OVMF's
boot read window — DVD-ROM enumeration times out before the bootloader
loads. Symptom on the serial console:
  BdsDxe: failed to start Boot0001 "UEFI QEMU DVD-ROM QM00001 " ... Time out
  BdsDxe: No bootable option or device was found

Block-mode PVC (Path A) was attempted and would likely fix the timing,
but CDI v1.65.0's upload-target pod cannot open the underlying block
device (runAsUser:107 + capabilities.drop:[ALL]):
  blockdev: cannot open /dev/cdi-block-volume: Permission denied

Path B (this change): mount the ISO directly from Synology NAS over
NFSv4.1. Bypasses both the Longhorn slowness and the CDI permission
issue. QEMU's SATA emulator reads at native LAN speed.

Layout:
  /volume1/ISOs/ — existing Synology export, RKE2 ACL already granted
  /volume1/ISOs/win2025-iso-disk/disk.img — new subdir, hardlink to the
    ISO file, named so KubeVirt's launcher finds it at the PV root

A hardlink (not symlink) is required because symlinks with relative
targets pointing to the parent directory are broken when the NFS PV
sub-mounts the subdir as its root.

Validated 2026-05-08 from rke2-server, rke2-agent1, rke2-agent2:
  mount -t nfs -o nfsvers=4.1,ro 10.0.58.3:/volume1/ISOs/win2025-iso-disk
  file disk.img -> ISO 9660 CD-ROM filesystem data ... (bootable)

The original Longhorn Filesystem ISO PVC is RETAINED unused (so ArgoCD
doesn't prune the populated PVC and so we have a fallback). Can be
removed in a follow-up commit after the NFS path is proven on a
successful Windows install.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 17:03:42 -05:00
Codex
ba18c52130 docs(ci1): record open rootdisk-flock and SATA-CDROM-timeout issues
Documenting the remaining 2 unresolved issues for the next operator
session, with the recovery paths from this session captured inline so
the next agent doesn't repeat the same blind alleys:

1. **rootdisk QEMU flock** — every new launcher pod fails QEMU start with
   `Failed to get "write" lock` on the rootdisk Filesystem-mode disk.img.
   Stale flock from a previous force-deleted virt-launcher pod. Longhorn
   engine on rke2-agent2 needs to release the lock; `kubectl patch
   volume.longhorn.io/<pvc-name> spec.nodeID=""` is reverted by the
   Longhorn controller. Operator-level recovery only.

2. **SATA CDROM read timeout** — even with bootOrder=1 (windows-iso first),
   OVMF UEFI fails Boot0001 with "Time out" reading the SATA CDROM backed
   by the Filesystem-mode PVC. Block-mode DataVolume migration was
   attempted but blocked by CDI v1.65.0's upload pod running with
   `capabilities.drop: [ALL]` and `runAsUser: 107`, preventing direct
   block-device writes (`blockdev: cannot open /dev/cdi-block-volume:
   Permission denied`). See ISO PVC header docstring for 3 forward paths.

Net commits during this session:
- 1c4145a: bootOrder swap (windows-iso=1, rootdisk=2)
- 87a7d7c: deprecated `running:` -> `runStrategy: Always`
- 0bf47df: ISO migration to Block-mode DataVolume (REVERTED)
- 9f6dc1a: revert to Filesystem PVC (CDI block-upload blocked)
- 1c4145a + 87a7d7c + 9f6dc1a are the live, correct configuration.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 15:18:38 -05:00
Codex
9f6dc1a9d5 fix(ci1): revert ISO to Filesystem PVC; CDI v1.65.0 block-upload pod blocked by capability drop
The Block-mode DataVolume migration (commit 0bf47df) hit a CDI v1.65.0 limitation:
the upload-target pod runs as uid 107 with `capabilities.drop: [ALL]`, so it
cannot open the underlying block device:

  blockdev: cannot open /dev/cdi-block-volume: Permission denied
  Saving stream failed: Unable to transfer source data to target file:
  error determining if block device exists: exit status 1

Reverting to a Filesystem-mode PVC + virtctl image-upload pvc, which DID work
(uploaded the 7.7 GiB ISO with valid ISO9660 magic intact). Boot timeout is
unresolved (header docstring captures the open issue + 3 paths to revisit).

The bootOrder swap (1c4145a) and runStrategy migration (87a7d7c) stay landed —
those are correct improvements regardless of the volume-mode question.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 14:32:52 -05:00
Codex
0bf47dfa33 fix(ci1): switch ISO from filesystem PVC to Block-mode DataVolume
The bootOrder swap alone didn't fix the install — even with `windows-iso` at
bootOrder:1, OVMF UEFI still timed out reading the SATA CDROM:

  BdsDxe: starting Boot0001 "UEFI QEMU DVD-ROM QM00001 " from ... Sata(...)
  BdsDxe: failed to start Boot0001 ... : Time out
  BdsDxe: No bootable option or device was found.

Diagnosis (debug pod mounting the live PVC):
- /pvc/disk.img IS a valid bootable ISO9660 image — `file` reports
  "ISO 9660 CD-ROM filesystem data 'SSS_X64FRE_EN-US_DV9' (bootable)".
- bytes 0..15: zeros (NOT QCOW2 magic 51 46 49 fb).
- bytes 32769..32773: "CD001" — ISO9660 primary volume descriptor at the
  correct offset.

So content was fine. The bug is in how KubeVirt + QEMU + Longhorn expose a
Filesystem-mode PVC's `/disk.img` as a SATA CDROM. With Block-mode the
underlying volume IS the raw ISO9660 sectors, OVMF reads them directly,
no QEMU file-emulation layer. This is the recommended pattern for ISO
install media on KubeVirt + Longhorn.

Migration:
- Replace `kind: PersistentVolumeClaim` with `kind: DataVolume` (CDI manages
  the underlying PVC + upload-target pod).
- Set `pvc.volumeMode: Block`.
- Annotate `cdi.kubevirt.io/storage.contentType: kubevirt` so CDI keeps raw
  bytes (no QCOW2 wrap).
- VM volume reference changes from `persistentVolumeClaim.claimName` to
  `dataVolume.name`. KubeVirt's VMI controller blocks VM start until DV
  phase is Succeeded (upload completed).

Operator step after this lands:
1. Wait for DV `phase: UploadReady`
   kubectl get dv -n kubevirt-vms windows-server-2025-iso -w
2. virtctl image-upload dv windows-server-2025-iso -n kubevirt-vms \
     --image-path "...\en-us_windows_server_2025...iso" \
     --uploadproxy-url https://localhost:8443 --insecure --no-create
3. Re-flip runStrategy to Always (was set to Halted live-side during
   migration; this commit keeps the manifest at Always).

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 14:23:31 -05:00
Codex
87a7d7c70a fix(ci1): switch deprecated running: true -> runStrategy: Always
Required to clear OutOfSync state after the bootOrder fix. Live VM had
runStrategy: Halted (set during diagnosis to release the PVC for inspection).
Manifest had running: true. KubeVirt's validating webhook rejects sync:
  admission webhook "virtualmachine-validator.kubevirt.io" denied the request:
  Running and RunStrategy are mutually exclusive.

Switching to runStrategy: Always preserves the original "auto-start +
auto-restart" semantics with the non-deprecated field, and gives ArgoCD a
clean diff target to flip Halted -> Always.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 14:12:07 -05:00
Codex
1c4145a581 fix(ci1): swap bootOrder so Windows install ISO boots first
Original order: rootdisk=1 (empty 200Gi virtio), windows-iso=2 (SATA CDROM).
UEFI tried the empty virtio disk first, got nothing, fell back to Boot0001
(the SATA CDROM) with a short timeout, and aborted with:
  BdsDxe: failed to start Boot0001 ... Time out
  BdsDxe: No bootable option or device was found.

VM had been running 38+ min with rootdisk actualSize stuck at 4.13 GiB and
no AgentConnected condition — install never started.

Diagnosis via debug pod mounting the windows-server-2025-iso PVC:
  /pvc/disk.img: ISO 9660 CD-ROM filesystem data 'SSS_X64FRE_EN-US_DV9' (bootable)
  bytes 0..15: zeros (NOT QCOW2 magic 51 46 49 fb)
  bytes 32769..32773: "CD001" (ISO9660 primary volume descriptor)

So the PVC content is a real bootable ISO — the only fix needed is to make
the ISO bootOrder=1 for first install. After Windows installs, it writes its
own UEFI Boot#### entries pointing at the rootdisk EFI partition; UEFI then
boots from rootdisk going forward and the ISO at bootOrder:2 is a fallback
for re-install scenarios.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 14:10:17 -05:00
Codex
c50a403f74 fix(infra): pin virtio-container-disk to v1.8.2 (containerd 2.1 manifest fix)
KubeVirt v1.4.0 + RKE2 containerd 2.1.5 cannot pull
quay.io/kubevirt/virtio-container-disk:latest:
  rpc error: code = Unimplemented
  desc = failed to pull and unpack image: not implemented:
  media type "application/vnd.docker.distribution.manifest.v1+prettyjws"
  is no longer supported since containerd v2.1, please rebuild the image as
  "application/vnd.docker.distribution.manifest.v2+json" or
  "application/vnd.oci.image.manifest.v1+json"

The :latest tag was last rebuilt with the v1 manifest schema. Tagged versions
v1.6.5+, v1.7.3, v1.8.2 are rebuilt with v2/OCI manifests.

Pinning to v1.8.2 (newest available, contains current Windows VirtIO drivers).
The image only contains the Windows VirtIO driver ISO mounted as a CDROM —
not the KubeVirt runtime — so it is decoupled from the cluster KubeVirt
version.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 13:28:22 -05:00
Codex
fb7bd10528 feat(infra): activate ci1 VM — running:true + 10Gi ISO PVC + 1P password
Phase 1 prereqs all satisfied:
- Multus CNI v4.2.2 thick-plugin DS Running on rke2-server/agent1/agent2
- CDI v1.65.0 operator + CR Deployed (cdi-apiserver/deployment/uploadproxy
  all Running 1/1)
- Windows Server 2025 ISO (7.7GiB, March 2026 update) uploaded via CDI
  virtctl image-upload to PVC windows-server-2025-iso. Verified via PVC
  annotations: cdi.kubevirt.io/storage.condition.running.message="Upload
  Complete", storage.pod.phase="Succeeded"
- Local Administrator password generated (26 char, FANTASTIC strength).
  Stored in 1Password vault IAmWorkin (qaphopopkryhbg353ukzhhuqoq) item
  h3ix4mgfk65gmkcmvh6ly3d3hu. UTF-16-LE base64 in autounattend.xml Value
  field matches the 1P "autounattend AdministratorPassword Value" field.

Changes:
- ISO PVC bumped 6Gi → 10Gi (ISO is 7.7GiB, need headroom)
- Added labels app=ci-runner, flowercore.io/managed-by=bluejay-infra
- autounattend.xml AdministratorPassword Value: real base64-encoded password
- spec.running: false → true (VM starts on next ArgoCD sync)
- Header comment refreshed to LIVE state with prereq references

Network: still pod-network masquerade. Multus NAD prod-vlan57 is registered
but the VM doesn't use it yet (Phase 1.5 host bridge needed first).

Verify after sync:
  kubectl --kubeconfig $env:USERPROFILE\.kube\rke2.yaml -n kubevirt-vms get vm,vmi
  virtctl --kubeconfig $env:USERPROFILE\.kube\rke2.yaml vnc ci1 -n kubevirt-vms

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 13:24:46 -05:00
Codex
6c21d14a98 deploy(fc-updater): bump image to v20260508-pub3-deepening-2bdf108
Promotes the fleet to FlowerCore.Updater main @ 2bdf108 which combines:
- PR #6 publish pre-signed releases (1a188f4)
- PR #7 deeper public-host privacy enforcement (8cd8544)
- PublishPreSignedAsync(stream, sig) Integration coverage (2bdf108)

Live image already imported to rke2-server and rolled via deploy-web.ps1.
This commit aligns the bluejay-infra source of truth so ArgoCD doesn't
snap the spec back to the previous tag (per
feedback_argocd_managed_image_overrides_do_not_stick).
2026-05-08 13:07:24 -05:00
3 changed files with 241 additions and 16 deletions

View File

@@ -58,7 +58,7 @@ spec:
nodeName: rke2-server nodeName: rke2-server
containers: containers:
- name: web - name: web
image: localhost/fc-updater-web:v20260507-public-privacy image: localhost/fc-updater-web:v20260509-4162dca-authgate
imagePullPolicy: Never imagePullPolicy: Never
ports: ports:
- containerPort: 8080 - containerPort: 8080

View File

@@ -6,6 +6,14 @@
# `bluejay-ws-sandbox-1` runner placeholder. Andrew explicitly does NOT want # `bluejay-ws-sandbox-1` runner placeholder. Andrew explicitly does NOT want
# BLUEJAY-WS registered as a runner (workstation has personal/operator state). # BLUEJAY-WS registered as a runner (workstation has personal/operator state).
# #
# Storage layout (2026-05-08):
# * ISO is now sourced from Synology NFS (Path B) — see
# win2025-iso-nfs-pv.yaml. The Longhorn Filesystem PVC
# `windows-server-2025-iso` below is RETAINED but UNUSED so the prior
# CDI upload state is preserved as a fallback (and so ArgoCD doesn't
# prune it on this commit). It can be deleted in a follow-up commit
# after the NFS path is proven on a successful Windows install.
#
# Status (2026-05-08): LIVE — Phase 1 prereqs satisfied: # Status (2026-05-08): LIVE — Phase 1 prereqs satisfied:
# * Multus CNI v4.2.2 thick-plugin DaemonSet running on all 3 RKE2 nodes # * Multus CNI v4.2.2 thick-plugin DaemonSet running on all 3 RKE2 nodes
# (apps/multus/multus.yaml; ApplicationSet `infra-multus` Synced/Healthy) # (apps/multus/multus.yaml; ApplicationSet `infra-multus` Synced/Healthy)
@@ -50,16 +58,34 @@ metadata:
--- ---
# ISO PVC — populated via CDI virtctl image-upload (CDI is now installed). # ISO PVC — populated via CDI virtctl image-upload (CDI is now installed).
# Population workflow (LIVE 2026-05-08): #
# **Volume mode (2026-05-08 status):** Filesystem-mode PVC. A migration to
# `volumeMode: Block` via DataVolume was attempted to address an OVMF SATA
# CDROM read timeout, but CDI v1.65.0's upload-target pod runs as uid 107
# with `capabilities.drop: [ALL]` and cannot open the underlying block
# device (`blockdev: cannot open /dev/cdi-block-volume: Permission denied`).
# Reverted to Filesystem PVC pending one of:
# - CDI deployment override granting CAP_SYS_RAWIO to upload pod
# - Pre-populated PVC via privileged init pod that dd's the ISO directly
# - Migration to a different storage class that exposes block devices
# differently (e.g. iSCSI, where Longhorn's CSI mount path may behave
# differently)
#
# Population workflow (this PVC, Filesystem mode):
# 1. virtctl --kubeconfig $env:USERPROFILE\.kube\rke2.yaml image-upload pvc \ # 1. virtctl --kubeconfig $env:USERPROFILE\.kube\rke2.yaml image-upload pvc \
# windows-server-2025-iso -n kubevirt-vms \ # windows-server-2025-iso -n kubevirt-vms \
# --image-path "$env:USERPROFILE\Downloads\en-us_windows_server_2025_updated_march_2026_x64_dvd_8e06425a.iso" \ # --image-path "$env:USERPROFILE\Downloads\en-us_windows_server_2025_updated_march_2026_x64_dvd_8e06425a.iso" \
# --size 10Gi --storage-class longhorn --access-mode ReadWriteOnce \ # --size 10Gi --storage-class longhorn --access-mode ReadWriteOnce \
# --uploadproxy-url https://cdi-uploadproxy.cdi.svc:443 --insecure # --uploadproxy-url https://localhost:8443 --insecure
# (--uploadproxy-url uses port-forward in practice: see plan doc Phase 1.5.) # (--uploadproxy-url uses port-forward in practice: `kubectl port-forward
# -n cdi service/cdi-uploadproxy 8443:443 &` first.)
# #
# Note: CDI's PVC creation hooks add cdi.kubevirt.io/storage.* annotations # **Open boot issue:** even with the ISO at bootOrder:1, OVMF console showed:
# automatically. The ISO source file is 7.7GB → request 10Gi for headroom. # BdsDxe: starting Boot0001 "UEFI QEMU DVD-ROM QM00001 " from ... Sata(...)
# BdsDxe: failed to start Boot0001 ... Time out
# Diagnosis confirmed PVC content IS a valid bootable ISO9660 image — the
# timeout is in OVMF reading from the SATA-CDROM-backed-by-filesystem-PVC.
# Block mode would likely fix it; see CDI permission issue above.
apiVersion: v1 apiVersion: v1
kind: PersistentVolumeClaim kind: PersistentVolumeClaim
metadata: metadata:
@@ -73,7 +99,7 @@ spec:
- ReadWriteOnce # Bump to ReadOnlyMany after population for multi-VM use - ReadWriteOnce # Bump to ReadOnlyMany after population for multi-VM use
resources: resources:
requests: requests:
storage: 10Gi # Bumped from 6Gi (Server 2025 ISO is 7.7GB) storage: 10Gi # Server 2025 ISO is 7.7GB; 10Gi for headroom
storageClassName: longhorn storageClassName: longhorn
--- ---
@@ -283,7 +309,33 @@ metadata:
role: github-actions-runner role: github-actions-runner
flowercore.io/managed-by: bluejay-infra flowercore.io/managed-by: bluejay-infra
spec: spec:
running: true # LIVE — ISO uploaded 2026-05-08, password in 1P # `running: true` is deprecated in favor of `runStrategy`. They are mutually
# exclusive — KubeVirt's validating webhook rejects any VM that sets both:
# admission webhook "virtualmachine-validator.kubevirt.io" denied the request:
# Running and RunStrategy are mutually exclusive.
# `Always` keeps a VMI running and restarts it if it crashes/exits — same
# semantics as the old `running: true`.
#
# **2026-05-08 status: VM cannot start due to a stale QEMU flock on the
# rootdisk PVC** (qemu reports `Failed to get "write" lock` on
# `/var/run/kubevirt-private/vmi-disks/rootdisk/disk.img`). The flock was
# left by a previous QEMU process during a force-deleted launcher pod
# cycle. Recovery requires either (a) a Longhorn engine restart on
# rke2-agent2, (b) a Longhorn volume detach via the longhorn-manager API
# (kubectl patch on `volume.longhorn.io/<pvc-name>` does not work — the
# spec.nodeID is reconciled back), or (c) a node reboot of rke2-agent2.
#
# **Confirmed working:** the bootOrder swap (windows-iso=1, rootdisk=2)
# and the runStrategy migration (above). The ISO PVC was successfully
# repopulated via virtctl image-upload pvc on the Filesystem-mode PVC.
#
# **Open: SATA CDROM read timeout** — even with bootOrder=1, OVMF reported
# `BdsDxe: failed to start Boot0001 ... Time out` reading the SATA CDROM
# backed by the Filesystem-mode PVC. A switch to Block-mode DataVolume
# was attempted but blocked by a CDI v1.65.0 upload-pod permission issue
# (capability drop prevents writing to the underlying block device).
# See header docstring on the ISO PVC.
runStrategy: Always # LIVE — ISO uploaded 2026-05-08, password in 1P
template: template:
metadata: metadata:
labels: labels:
@@ -325,18 +377,60 @@ spec:
firmware: firmware:
bootloader: bootloader:
efi: efi:
secureBoot: true # 2026-05-08: SecureBoot=false during initial install. With SecureBoot
# enabled, OVMF's BdsDxe times out reading Boot0001 from the SCSI
# CDROM ("BdsDxe: failed to start Boot0001 ... Time out") before the
# EFI bootloader signature can verify against the OVMF VARS trust DB.
# KubeVirt's `/usr/share/OVMF/OVMF_VARS.secboot.fd` template doesn't
# appear to include the Microsoft KEK/DB by default, so signed
# Windows EFI bootloaders fail validation. Disabling SecureBoot lets
# OVMF skip the chain check and boot directly. This is acceptable for
# a CI runner — TPM 2.0 is still emulated (`tpm: {}` below) so
# BitLocker / Hyper-V / WSL still work.
# When the operator wants SecureBoot back, the path is:
# 1. Custom-build OVMF_VARS.fd with Microsoft KEK/DB enrolled
# 2. Mount it into the VM via firmware.bootloader.efi.persistent
# 3. Set secureBoot: true again
# Tracked separately from the install unblock.
secureBoot: false
devices: devices:
tpm: {} # Non-persistent vTPM — sufficient for runner; no BitLocker tpm: {} # Non-persistent vTPM — sufficient for runner; no BitLocker
disks: disks:
- name: rootdisk # bootOrder: ISO must be 1 for first-boot install (the rootdisk has no
# EFI bootloader yet). After Windows installs, it writes its own UEFI
# Boot#### entries pointing at the rootdisk's EFI partition; UEFI then
# boots from rootdisk going forward and the ISO at bootOrder:2 acts as
# a fallback for re-install scenarios.
#
# Original (broken) order had rootdisk=1, windows-iso=2 — UEFI tried
# the empty virtio disk first, got nothing, fell back to the SATA
# CDROM at Boot0001 with a short timeout, and timed out before the
# CDROM enumerated. Console showed:
# BdsDxe: failed to start Boot0001 ... Time out
# BdsDxe: No bootable option or device was found.
# Confirmed via debug pod: PVC content IS a real bootable ISO9660
# (file: "ISO 9660 CD-ROM filesystem data ... (bootable)"), so the
# only bug was boot priority.
# 2026-05-08 PM: cdrom bus SCSI + containerDisk delivery. This
# combination boots qemu cleanly and reaches OVMF, but OVMF
# BdsDxe still hits "starting Boot0001 ... Time out" on the
# cdrom — see HANDOFF.md / CODEX-STATUS.md "OPEN — ci1" for the
# full diagnostic chain. virtio-blk disk swap was attempted as a
# workaround but introduced a separate QEMU rootdisk flock issue
# without fixing the underlying OVMF cdrom problem; reverted.
# Operator decision needed for next architectural step (OVMF
# custom build with extended timeout, KubeVirt version bump,
# Hyper-V/VirtualBox-and-export, or BIOS legacy boot). The
# containerDisk distribution pipeline (build/save/scp/ctr import)
# is proven and ready to reuse for any of those.
- name: windows-iso
bootOrder: 1 bootOrder: 1
cdrom:
bus: scsi
- name: rootdisk
bootOrder: 2
disk: disk:
bus: virtio bus: virtio
- name: windows-iso
bootOrder: 2
cdrom:
bus: sata
- name: virtio-drivers - name: virtio-drivers
cdrom: cdrom:
bus: sata bus: sata
@@ -363,8 +457,40 @@ spec:
persistentVolumeClaim: persistentVolumeClaim:
claimName: ci1-rootdisk claimName: ci1-rootdisk
- name: windows-iso - name: windows-iso
persistentVolumeClaim: # 2026-05-08 PM (Path C, CONTAINERDISK): the ISO is now packaged as
claimName: windows-server-2025-iso # a KubeVirt containerDisk OCI image baked from
# `FROM scratch ; ADD --chown=107:107 disk.img /disk/disk.img`.
# The qemu user (uid 107) reads the ISO directly from a tmpfs view
# of the OCI layer, bypassing both:
# - Synology NFS export ACL (Path B failed: uid 107 denied at
# directory level even with mode 0777, see memory
# feedback_synology_iso_export_root_only_uid_107_denied)
# - OVMF cdrom read-window timeout (Path A and Path B's SCSI
# retry both hit `BdsDxe: failed to start Boot0001 ... Time out`
# when the cdrom was backed by a PVC the storage controller
# couldn't satisfy reads from fast enough).
#
# Image build (one-time, per ISO version):
# 1. Copy ISO to disk.img, write Dockerfile
# 2. podman build --tag localhost/win-server-2025:1.0 . (on noc1)
# 3. podman save -o win-server-2025-1.0.tar localhost/win-server-2025:1.0
# 4. SCP tar to all 3 RKE2 nodes (rke2-server, rke2-agent1, rke2-agent2)
# 5. sudo /var/lib/rancher/rke2/bin/ctr -a /run/k3s/containerd/containerd.sock \
# -n k8s.io images import /tmp/win-server-2025-1.0.tar
# Standard FC pattern per `feedback_rke2_localhost_imagepullpolicy`.
#
# When a new Windows ISO version ships, bump the tag (1.1, 1.2, ...),
# rebuild + redistribute, and update the image: line below in a new
# commit. KubeVirt picks up the new image via a VM restart.
#
# The legacy NFS PVC + PV (apps/kubevirt-vms/win2025-iso-nfs-pv.yaml)
# and CDI Longhorn PVC (`windows-server-2025-iso`) are RETAINED for
# this commit so the prior states are recoverable. Once the
# containerDisk path proves on a successful Windows install, both
# legacy artifacts can be pruned in a follow-up commit.
containerDisk:
image: localhost/win-server-2025:1.0
imagePullPolicy: Never
- name: virtio-drivers - name: virtio-drivers
containerDisk: containerDisk:
# Pinned to v1.8.2 (latest stable as of 2026-05-08). # Pinned to v1.8.2 (latest stable as of 2026-05-08).

View File

@@ -0,0 +1,99 @@
# =============================================================================
# Windows Server 2025 ISO — Static NFS PV (Path B for SATA-CDROM timeout)
# =============================================================================
# Purpose: Mount the ISO from Synology NAS via NFS instead of from a Longhorn-
# backed Filesystem PVC.
#
# Why: SATA-CDROM emulation reading from a Longhorn-backed Filesystem PVC is
# too slow for OVMF's boot read window — the DVD-ROM enumeration times out
# before the bootloader can be read. Symptom on the serial console:
# BdsDxe: failed to start Boot0001 "UEFI QEMU DVD-ROM QM00001 " from ...
# BdsDxe: failed to start Boot0001 ... Time out
# BdsDxe: No bootable option or device was found
# Diagnosis confirmed the ISO content is a perfectly valid bootable ISO9660
# image — the bug is in the timing path between OVMF and Longhorn-backed
# storage, not in the ISO itself.
#
# Block-mode PVC was tried (`volumeMode: Block` via DataVolume) and would
# likely fix the timing, but CDI v1.65.0's upload-target pod cannot open the
# block device due to runAsUser:107 + capabilities.drop:[ALL] and we got:
# blockdev: cannot open /dev/cdi-block-volume: Permission denied
#
# NFS-mounted ISO bypasses both issues: no Longhorn slowness, no CDI upload
# pod permission concerns. The ISO is read directly from the NAS over a
# native NFSv4.1 mount that QEMU's SATA emulator can read at full LAN speed.
#
# Layout on Synology:
# /volume1/ISOs/ (existing export, RKE2 ACL)
# en-us_windows_server_2025_updated_march_2026_x64_dvd_8e06425a.iso
# win2025-iso-disk/ (new subdir, 2026-05-08)
# disk.img -> hardlink to ../en-us_windows_server_2025_..._8e06425a.iso
#
# KubeVirt's launcher pod expects a PVC mounted at
# /var/run/kubevirt-private/vmi-disks/<diskName>/disk.img — by mounting the
# `win2025-iso-disk/` subdir as the NFS PV root, `disk.img` lives at the PV's
# root and KubeVirt's CDROM emulator finds it without any path manipulation.
#
# A symlink would NOT work for sub-path NFS mounts (the relative target
# `../...iso` falls outside the sub-mount root). A hardlink works because it
# references the same inode regardless of mount point.
#
# Memory references:
# - feedback_synology_nfs_volume1_kubernetes_export_scoped (Synology export
# scoping pattern — but /volume1/ISOs export, unlike /volume1/kubernetes,
# does support sub-path mounts because Synology NFS is configured with
# pseudo-fs in NFSv4.1)
# - feedback_kubevirt_iso_first_install_bootorder_and_runstrategy (boot
# order / runStrategy gotchas, separate from the storage timing issue)
#
# Validation (2026-05-08, from rke2-server / rke2-agent1 / rke2-agent2):
# mount -t nfs -o nfsvers=4.1,ro 10.0.58.3:/volume1/ISOs/win2025-iso-disk /tmp/m
# file /tmp/m/disk.img
# -> ISO 9660 CD-ROM filesystem data 'SSS_X64FRE_EN-US_DV9' (bootable)
# All 3 RKE2 nodes can mount and read.
# =============================================================================
apiVersion: v1
kind: PersistentVolume
metadata:
name: windows-server-2025-iso-nfs
labels:
flowercore.io/iso: windows-server-2025
flowercore.io/managed-by: bluejay-infra
spec:
capacity:
storage: 8Gi
accessModes:
- ReadOnlyMany
volumeMode: Filesystem
persistentVolumeReclaimPolicy: Retain
storageClassName: "" # static, no provisioner
mountOptions:
- nfsvers=4.1
- ro
- hard
- timeo=600
- retrans=3
nfs:
server: 10.0.58.3 # BlueJayNAS Synology DS1621+ on HOME VLAN 58
path: /volume1/ISOs/win2025-iso-disk
readOnly: true
---
apiVersion: v1
kind: PersistentVolumeClaim
metadata:
name: windows-server-2025-iso-nfs
namespace: kubevirt-vms
labels:
app: ci-runner
flowercore.io/managed-by: bluejay-infra
spec:
accessModes:
- ReadOnlyMany
volumeMode: Filesystem
resources:
requests:
storage: 8Gi
storageClassName: ""
volumeName: windows-server-2025-iso-nfs