fix(ci1): swap bootOrder so Windows install ISO boots first
Original order: rootdisk=1 (empty 200Gi virtio), windows-iso=2 (SATA CDROM). UEFI tried the empty virtio disk first, got nothing, fell back to Boot0001 (the SATA CDROM) with a short timeout, and aborted with: BdsDxe: failed to start Boot0001 ... Time out BdsDxe: No bootable option or device was found. VM had been running 38+ min with rootdisk actualSize stuck at 4.13 GiB and no AgentConnected condition — install never started. Diagnosis via debug pod mounting the windows-server-2025-iso PVC: /pvc/disk.img: ISO 9660 CD-ROM filesystem data 'SSS_X64FRE_EN-US_DV9' (bootable) bytes 0..15: zeros (NOT QCOW2 magic 51 46 49 fb) bytes 32769..32773: "CD001" (ISO9660 primary volume descriptor) So the PVC content is a real bootable ISO — the only fix needed is to make the ISO bootOrder=1 for first install. After Windows installs, it writes its own UEFI Boot#### entries pointing at the rootdisk EFI partition; UEFI then boots from rootdisk going forward and the ISO at bootOrder:2 is a fallback for re-install scenarios. Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
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@@ -329,14 +329,29 @@ spec:
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devices:
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tpm: {} # Non-persistent vTPM — sufficient for runner; no BitLocker
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disks:
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- name: rootdisk
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bootOrder: 1
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disk:
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bus: virtio
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# bootOrder: ISO must be 1 for first-boot install (the rootdisk has no
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# EFI bootloader yet). After Windows installs, it writes its own UEFI
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# Boot#### entries pointing at the rootdisk's EFI partition; UEFI then
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# boots from rootdisk going forward and the ISO at bootOrder:2 acts as
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# a fallback for re-install scenarios.
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#
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# Original (broken) order had rootdisk=1, windows-iso=2 — UEFI tried
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# the empty virtio disk first, got nothing, fell back to the SATA
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# CDROM at Boot0001 with a short timeout, and timed out before the
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# CDROM enumerated. Console showed:
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# BdsDxe: failed to start Boot0001 ... Time out
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# BdsDxe: No bootable option or device was found.
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# Confirmed via debug pod: PVC content IS a real bootable ISO9660
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# (file: "ISO 9660 CD-ROM filesystem data ... (bootable)"), so the
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# only bug was boot priority.
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- name: windows-iso
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bootOrder: 2
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bootOrder: 1
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cdrom:
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bus: sata
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- name: rootdisk
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bootOrder: 2
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disk:
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bus: virtio
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- name: virtio-drivers
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cdrom:
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bus: sata
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